Serial Material
ERP for series production
Success in series
What our ERP system for series production offers
Are your machines working at full capacity? Is the required material always available in sufficient quantities at the right time? Can you remain flexible and still keep your storage costs low? As a series manufacturer, you face these questions and challenges every day.
In your industry, smooth planning and consistent utilization of all resources is the decisive competitive advantage. Complete material and resource planning gives you advantages and ensures efficient production.
In addition, forward-looking production and sales planning plays an important role in optimally utilizing all resources.
With APplus, you can shorten throughput times, increase your productivity and improve planning accuracy. Our ERP solution supports you in ensuring material availability, efficiently utilizing machine capacity and reacting flexibly to changes. This allows you to remain competitive and make optimum use of your resources.
Five stars for your efficiency
The highlights in APplus for series production
Detailed planning
Setup time optimization
Sales and production planning
Warehouse optimization
Calculation
Detailed planning
Efficiency and control at the highest level
With APplus detailed planning, you can optimize your series production and keep all processes under control. The integrated solution plans your production fully automatically and controls processes such as scheduling and order proposals – without any manual effort.
The graphical planning board (Gantt chart) shows you the current status of all orders and work steps. Overdue actions and deadlines are highlighted so that you can intervene in good time.
Your advantages:
- Automated planning reduces manual effort and minimizes sources of error
- Graphic planning board ensures maximum transparency in production
- Faster throughput times and increased adherence to deadlines thanks to targeted control
Setup time optimization
Increased efficiency thanks to shorter set-up times
In series production, short set-up times are crucial for efficiency and cost-effectiveness. APplus setup time optimization enables you to change over your machines and systems to new production runs quickly and effectively. Automatic planning and optimization of set-up processes minimizes downtimes.
The software analyzes your processes and creates precise setup plans that can be seamlessly integrated into your processes.
Your advantages:
- Reduced downtimes thanks to automated setup planning
- Seamless integration of optimized setup plans into production
- Higher productivity and reduced production costs
Sales and production planning
Future-proof planning for maximum efficiency
You need precise sales and production planning to ensure smooth processes and optimum utilization of your resources. With APplus, you can plan and control your production and sales forecasts precisely and adjust capacities accordingly. All relevant data is available centrally so that you can plan ahead and react quickly to changes.
Your advantages:
- Informed decisions thanks to transparent and up-to-date planning data
- Timely material availability and optimum machine utilization
- Flexible response to changes in quantities and deadlines in the event of fluctuating demand
More success stories
Warehouse optimization
Efficient inventory management for maximum productivity
Productivity and cost efficiency play a decisive role in series production. With APplus, you can optimize your stock levels and ensure that the required material is available on time and in the right quantity.
Your advantages:
- Reduced storage costs by avoiding excess stock
- Ensuring material availability and avoiding production downtime
- Traceability of products to support quality assurance
Calculation
Precise cost control for sustainable success
APplus offers you comprehensive calculation functions. This allows you to plan and monitor your costs precisely and in real time.
The ERP supports you in preliminary, post and ongoing costing. Detailed variance analyses give you an up-to-date overview of planned and actual costs at all times. This allows you to react to deviations at an early stage. The high level of transparency in the cost structures
supports you in working economically despite price pressure.
Your advantages:
- Early detection of cost deviations through real-time analyses
- Transparent cost structures for well-founded decisions
- Optimized use of resources and sustainable reduction in production costs
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APplus - THE ERP system for series production
Find out how APplus makes your series production processes more transparent, faster and more successful.
No questions remain unanswered here
FAQs on ERP in series production
What requirements should an ERP system fulfill in series production?
An ERP system must keep an eye on material flows and plan them reliably. This includes functions such as automatic scheduling, feedback from production and end-to-end detailed planning. APplus offers exactly that – including integrated PDA, variant management and just-in-time control for high cycle rates.
How does APplus deal with repetitive manufacturing processes?
Recurring processes can be stored in APplus in a structured manner. Work plans, parts lists and processes are managed centrally and can be reused as often as required. This saves time, reduces sources of error and creates standardization.
What role does the integration of production data acquisition (PDA) play?
BDE provides up-to-date information directly from production. This means that progress, capacity utilization or faults are immediately visible. The PDA is seamlessly integrated into APplus. Feedback flows automatically into planning and evaluation.
Can APplus also handle high production volumes?
Yes, APplus is made for large quantities. The system remains performant even with high cycle times and many orders. Thanks to intelligent planning and automated processes, series production is stable and efficient.
Is just-in-time or just-in-sequence production possible with APplus?
With APplus, production and logistics can be precisely coordinated. Deliveries and production steps are planned so that everything is ready on time. Even complex processes such as just-in-sequence scenarios can be realized.
What advantages does APplus offer for material requirements planning?
APplus not only takes into account current stock levels, but also planned orders and delivery times. This creates a realistic requirement that is constantly updated. Over- or understocking can be identified and avoided at an early stage.
How does APplus support automated production planning in series production?
APplus automatically plans production orders based on material availability, machine capacities and delivery dates. Bottlenecks, overloads or delays are recognized and taken into account at an early stage. Even series with fixed cycle times can be reliably scheduled. The system creates suggestions for an optimal sequence and thus ensures stable, forward-looking processes
How does APplus ensure transparency for parts lists and work schedules in series production?
Parts lists and work plans are stored centrally in the system and can be viewed at any time. Changes can be tracked and versioned. This means that it is always clear which version is being manufactured, even for variants.
Why is the integration of warehouse and logistics into ERP so important in series production?
In series production, the availability of the right material at the right time determines the production flow. APplus ensures that warehouse and logistics are closely interlinked with production. The system controls material movements automatically and takes current order data and stocks into account. This speeds up processes and prevents bottlenecks at an early stage.
How does APplus support traceability in series production?
An ERP system makes it possible to trace where a part comes from, when it was processed and where it was delivered to. The APplus ERP software records every movement and thus enables seamless traceability throughout the entire process. This ensures quality and allows you to react quickly in the event of an emergency.
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As ERP software, APplus is ideal for medium-sized companies in the manufacturing and service sectors.
